| This is the way I changed my belts--I actually took the fan
off. I've heard of people doing it w/o removing the fan, but you'd
probably end up w/ scraped hands. I was replacing the water pump so
everything was off anyway. Do what'cha like.
Why: You should probably replace your belts every four
years, or when they look like crap, like my belts (I had 'em for five
years). They should be checked at every inspection II. A busted belt when
you're driving is bad news.
Cost: A little less than $70, probably cheaper if you
go mail order. Probably a lot more if you pay the stealer to do it.
Time: I spent about 20 minutes trying to take off the
fan, and then about 10 to actually do the belts. The fan is the hardest
part, once you get that off, it's all gravy. Of course if you can change
the belts w/o removing the fan, then you're tha bomb. That's a good
thing.
Skill level: This is actually semi-difficult, since
the way I do it involves taking the fan off. After that it's pretty easy.
Read on.
| Parts: |
| main belt (BMW P/N 11-28-1-469-266) (list $46.55) |
| auxiliary belt (BMW P/N 11-28-1-437-873) (list $31.73) |
| |
| Tools: |
| 8mm hex socket w/ long socket wrench |
| 8mm hex wrench |
| 32mm open ended wrench |
| |
| Torque specs: |
| left handed fan bolt--29ft-lbs w/o the BMW tool--if you had it,
you'd already know what to do |
| |

This is what you see from the top of the car, standing in front of the
fan. The belts are behind the fan, and the circle highlights the bolt that
attaches the fan to the water pump. This is what you can remove in order
to get to the belts easier. I'm sure you can replace the belts w/o doing
this (I've heard of it being done) but I happen to have the tools to do it
and it's easier w/o the fan there. I removed it to replace the h2o pump
anyway.

Okay, here's the tricky part. The fan moves independently of the shaft
that connects it to the water pump, which means that you can hold the
shaft steady, but the fan will still rotate. There's a couple of special
BMW tools that you can buy to do this, but I'm on a budget so I did it
ghetto-style. I found that an 8mm hex wrench will fit between the pulley
bolts, while still giving you enough room to get to the 32mm fan bolt. I
put a lock wrench on the hex wrench close to the bolts for maximum
leverage, and then used this to keep the pulley from spinning. Meanwhile,
I cranked the fan bolt w/ the wrench. The fan bolt is LEFT HAND
THREADED, which means that to UNSCREW it you
turn it CLOCKWISE, or towards the drivers' side when
you're standing in front of the car. Some people used a hammer to break
the bolt. Some people used a long bladed screwdriver instead of the hex
wrench. Do it however you want, this way worked for me.

This is how the drive belts are wound. There are two
drive belts (well, I
guess one if you don't have AC but we're talking MY car here...) one for
the AC and one for the h2o pump/alternator/power steering pump. They are
threaded as such, and the drive belt tensioners for each belt are labeled
as such. To get slack in the belt to pull it off, you need to untension
the tensioner.

Here we see the tensioner for the big
drive belt. Notice the plastic
cover on it, you kinda hafta take it off to get to the hex bolt.

This is the tensioner for the small drive
belt. See? The 8mm hex wrench
fits in there nicely. You probably should use the 8mm hex socket w/ a long
socket wrench/breaker bar if you have one, but I didn't so I just cranked
it pretty hard. I'm hella strong like that.

Crank the tensioner CLOCKWISE and you can slip the
belts off over the pulley. See? Pretty easy. Pull both belts off and now
install the new ones. REMEMBER: It doesn't matter what order you take the
belts off, BUT THE BIG BELT GOES ON FIRST SINCE IT GOES BEHIND THE
SMALL BELT!!!!!!!! And then REMEMBER TO PUT THE TENSIONER
CAPS BACK ON!!
Oh yeah, installation is the reverse of how you got here, and the fan
bolt TIGHTENS by spinning it COUNTER-CLOCKWISE or TOWARDS THE PASSENGER
SIDE. I know I have the torque spec for that bolt, but how to
torque it? I just tightened it up pretty good.

This is how my old belt looked, cracked on every rib all the way
around. The new belt is on the bottom for comparison.
version 7/12/99
Thanks to Martin Miller for some helpful hints, and countless others
on
http://www.bmwmpower.com/
Copyright © 1999 by uberjeph. All rights reserved. Yadda yadda
yadda. |